Design & Redesign

When designing or redesigning cardboard packaging, several key factors are considered in order to ensure that both a cost-efficient solution and effective package performance are achieved. The product shape, type, quantity, weight, the stacking details, the mode of transport and destination are some of the main contributors that will be reviewed.

Board Flute, Type and Grade

The board flute, type and grade will be determined by the objectives of the design or redesign. For example:

• Where colour printing is applied to the board.
• Electronic component products may require an anti-static ink coating in order to protect the products from static charges.
• Durable plastic corrugated rather than standard board may be used where cartons will come into contact with moisture.
• Different finishes such as oyster board may be required where presentation is of importance.

Board Fluting

A carton's strength is largely attributed to the type of flute that it is produced from. E flute is a fine board that is used to manufacture light weight cartons. B, C and A flutes are thicker, respectively, and provide a carton with increased strength and durability.

B and C flutes are often combined together to produce double wall board whilst A and two layers of C fluting are frequently used for triple wall corrugated. In each case the board wall is usually finished in pure kraft, inside and out.

• Single wall cartons are ideal for packaging, storing and transporting lighter weight products.
• Double wall cartons have a second layer of fluting that provides the cartons with increased resistance. They can be packed together without crushing and this ensures additional protection for heavier or fragile products.
• Triple wall cartons have a third layer of fluting and their strength protects products from shock, abrasions and temperature fluctuations. The wall thickness can also prevent perforations.

Internal Fitments

In order to prevent product movement during transit and storage, internal fitments can be added to a carton. They can be manufactured in the same or in different material(s) to the carton. Not only do we produce timber packaging but we also have strategic alliances with manufacturers of products such as foam, polyethylene and polystyrene. This enables us to ensure, without prejudice, that the most appropriate material is used for an application.

Redesign

The specific aims of redesigning an existing package may be to:

• Improve packaging effectiveness.
• Improve packaging appearance.
• Reduce costs.
• Reduce material content (and therefore the disposal of waste after use).
• Improve packing operations methods and reduce associated costs.